bulk bins available from direct supply

Gaylord Boxes

  • Consolidate smaller shipments
  • Top lids available
  • Removable walls for easy loading
  • Single, double, and triple walled construction

Gaylord boxes may not be recognized by their title, but they are essentially pallet-sized boxes used to transport a wide range of bulk goods, loose items and multi-piece shipments. This term derives from the trade name of a bulk corrugated box maker, Gaylord Container Company of St. Louis. Originally only referring to jumbo sized boxes, the label has broadened to include any pallet-sized box.

Gaylords offer a safe and efficient way to move large quantities of items. Gaylord box dimensions range from 10x10x10 inches up to 48x40x48 inches, and can be constructed from corrugated cardboard, plastic or wood. The walls are usually made of double or triple ply corrugated material as this offers greater protection for the goods it is carrying.

Types of Gaylord Boxes

These common shipping containers are perhaps best known by other names such as:

  • Pallet containers
  • Bulk or pallet boxes
  • Bulk bins
  • Bulk cargo boxes or bulk cargo containers
  • Skid or tote boxes
  • Rectangle (REC), Octagon (OCT), High Performance Tote (HPT), Regular-Slotted Container (RSC), Half-Slotted Container (HSC), Tray Drop-In (Tray DI)

Product Details

Each of these terms refers to the same Gaylord containers. However, variations within this category evolved and exist in the modern shipping industry. When looking to buy Gaylord boxes, be aware that these bulk bins come in:

  • Single wall, double wall and triple wall construction
    • Double wall Gaylord’s are manufactured from 48# kraft corrugated, triple wall corrugated cardboard Gaylord’s are produced from 90# kraft corrugated Source: packaginghero.com
    • Additional corrugated liners and box reinforcement are sometimes used to control bulging. Wooden boxes are also used for bulk packaging; boxes made of aluminum and steel are common in heavy industry. Source: en.wikipedia.org
  • Corrugated cardboard or plastic
  • Recycled plastics
  • FDA-approved materials for food contact
  • Weight capacity
    • The weight capacity of corrugated pallet boxes can range from 1,000 to 5,000 pounds depending on the thickness of the walls. Source: welchpkg.com
  • Sizing
    • Gaylords are roughly the size of a standard pallet, measuring 48 inches in length and 40 inches in width.

In addition, skid boxes often come with lids to further protect goods during shipment. A variety of construction styles meet your shipping and handling needs, such as:

  • Perforated, partial or removable walls for ease of loading and unloading or display purposes.
  • A separate base and a side wall sleeve to assist in loading and unloading.
  • Additional liners and reinforcements to combat bulging.

Benefits of a Gaylord Box

Manufactured from corrugated materials, this type of bulk bin works best for low volume shipments. The benefits of these shipping pallet containers include:

  • Low cost
  • Simple replacement
  • Ease of loading and unloading
  • Protection of irregular loads
  • Consolidation of smaller shipments
  • Keeping products safe
  • Uniform size

In addition, skid boxes often come with lids to further protect goods during shipment. A variety of construction styles meet your shipping and handling needs, such as perforated, partial or removable walls for ease of loading and unloading or display purposes; a separate base and side wall sleeve to assist in loading and unloading; additional liners and reinforcements to combat bulging.

Freight Costs

Shipping goods with gaylord containers can be expensive, but the cost depends on a few factors. Gaylord boxes are large, heavy-duty corrugated cardboard containers designed to transport bulk materials, and come in a variety of sizes from 45 to 95 gallons. Depending on the weight and size of your shipment, the cost to ship with gaylord containers can range from just a few dollars to several hundred dollars.

Applications for Gaylord Boxes

The common appearance of these shipping containers in warehouses across the country speak of their usefulness. Gaylord boxes ship, transport and store bulk products including:

  • Loose parts
  • A mix of smaller shipping containers
  • Granule, powder and liquid materials
  • Materials intended for recycling and waste
  • Hazardous waste or dangerous goods

Gaylord Boxes for Sale at Direct Supply

Direct Supply meets your bulk pallet container needs. Providing a variety of pallet containers to protect and transport your goods, we offer quality solutions to you. Whether you seek new or used Gaylord boxes for sale, contact us today. We are eager to talk with you and find the bulk bin which best addresses your product storage and shipping specifications. After all, customer service remains a priority at Direct Supply!

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